Shumai Integrated Production Line
Model no : SOL-SHM-T-1
Food manufacturers face challenges producing high volumes while retaining product quality and consistency. ANKO offers an excellent solution - The Shumai Integrated Production Line: It includes nine key processing components from automatic dough conveying, filling conveying, Shumai forming, robotic arm packing, steaming, quick freezing, and packaging to quality control inspection. ANKO provides a wide selection of equipment, and for clients with existing equipment, we offer equipment integration services to upgrade factories to a higher level of automation.
In addition to the integrated food equipment configuration, ANKO also provides related services such as recipe optimization, food safety and hygiene management guidance, and factory workflow allocation. We offer one-stop comprehensive production solutions to food manufacturers. Click the button below to complete the form to receive more information.
1
front-end
- ①Filling Feeding System
①Filling Feeding System
When low levels of filling in the hopper are detected, a warning mechanism will be automatically activated prompting the workers to replenish the machine for uninterrupted production. The filling system has a maximum capacity of 100kg and may be adjusted to meet your production specifications.
- ②Dough Feeding System
②Dough Feeding System
When the dough-feeding machines detect insufficient dough in the hopper, the machine will automatically replenish it. This reduces the number of operators needed on-site and greatly improves work efficiency. The dough feeder has a capacity of 136L and can be adjusted according to your production requirements.
2
mid-section
- ③Shumai Forming Machine
③Shumai Forming Machine
After separately loading the hoppers with premixed dough and filling, the machine has a production capacity of 9,000 Shumai per hour.
- ④Denesting System
④Denesting System
Shumai are automatically boxed with a robotic arm to enter the cooking process.
- ⑤Cooking Equipment
⑤Cooking Equipment
The gas steamer has an automatic temperature control system, and a timer to ensure all Shumai are heated evenly, not overcooked or undercooked.
- ⑥IQF / Freezer
⑥IQF / Freezer
The quick-freezing tunnel length, and conveyor belt speed can be adjusted to ensure all products rapidly reach the optimal temperature to retain their freshness and nutritional values.
3
back-end
- ⑦Packaging Device
⑦Packaging Device
The boxed Shumai are then diverted by conveyor belts to begin the automatic sealing and packaging process, ensuring high product hygiene and quality.
- ⑧Weight Inspection
⑧Weight Inspection
This machine automatically weighs the packaged products and eliminates any that are not within an acceptable range to ensure they meet product specifications.
- ⑨X-Ray Inspection
⑨X-Ray Inspection
The X-Ray Inspection System safely detects foreign objects, such as steel wires, plastic sheets, bone fragments, etc., to further protect your products' quality and food safety.
Features
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Easy Assembling and Equipment IntegrationThe Shumai integrated production line has various components. Based on your existing equipment, we can assist with configuring compatible feeding systems, forming machines, automatic aligning, X-Ray inspection systems, and cooking equipment to optimize your production line.
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Ultra-high Capacity Equipment ConfigurationANKO provides customized Shumai Integrated Production Lines, and we can also recommend preferred external equipment vendors.
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Building Highly Automated Food FactoryProduction automation can significantly improve efficiency, shorten production cycles, and reduce required labor and costs, which can increase a food company’s market competitiveness.
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Ensuring Food Quality and SafetyAutomated food production accurately controls each part of the process to ensure consistent product quality and meet required specifications. ANKO’s systems can also reduce artificial contamination, improve food hygiene and enhance overall food safety.
Food produced by this machine
- Best Selling
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