ANKO Integrated Shumai Production Line | 9000pcs/hr Automated Manufacturing System

ANKO's Integrated Shumai Production Line delivers 9,000pcs/hr capacity with automated forming, robotic packing, steaming, IQF freezing & quality control. Complete turnkey solution for frozen food manufacturers with 47 years expertise in 114+ countries.

Contact Us
anko@anko.com.tw

Headquarters: +886-2-26733798
For US&CA: +1-909-599-8186

U.S. Tariffs Update

Integrated Shumai Production Line Workstation and Equipment

Industrial-grade integrated production line featuring automatic feeding, 9000pcs/hr forming capacity, robotic packaging, cooking systems, and advanced X-ray inspection for frozen shumai manufacturers

Integrated Shumai Production Line

Model no : SOL-SHM-T-1

Food manufacturers face challenges producing high volumes while retaining product quality and consistency. ANKO offers an excellent solution - The Integrated Shumai Production Line: It includes nine key processing components from automatic dough conveying, filling conveying, Shumai forming, robotic arm packing, steaming, quick freezing, and packaging to quality control inspection. ANKO provides a wide selection of equipment, and for clients with existing equipment, we offer equipment integration services to upgrade factories to a higher level of automation.

In addition to the integrated food equipment configuration, ANKO also provides related services such as recipe optimization, food safety and hygiene management guidance, and factory workflow allocation. We offer one-stop comprehensive production solutions to food manufacturers. Click the button below to complete the form to receive more information.

1

front-end

①Filling Feeding System

①Filling Feeding System

When low levels of filling in the hopper are detected, a warning mechanism will be automatically activated prompting the workers to replenish the machine for uninterrupted production. The filling system has a maximum capacity of 100kg and may be adjusted to meet your production specifications.

②Dough Feeding System

②Dough Feeding System

When the dough-feeding machines detect insufficient dough in the hopper, the machine will automatically replenish it. This reduces the number of operators needed on-site and greatly improves work efficiency. The dough feeder has a capacity of 136L and can be adjusted according to your production requirements.

2

mid-section

③Shumai Machine

③Shumai Machine

After separately loading the hoppers with premixed dough and filling, the machine has a production capacity of 9,000 Shumai per hour.

3

back-end

④Denesting System

④Denesting System

Shumai are automatically boxed with a robotic arm to enter the cooking process.

⑤Cooking Equipment

⑤Cooking Equipment

The gas steamer has an automatic temperature control system, and a timer to ensure all Shumai are heated evenly, not overcooked or undercooked.

⑥IQF / Freezer

⑥IQF / Freezer

The quick-freezing tunnel length, and conveyor belt speed can be adjusted to ensure all products rapidly reach the optimal temperature to retain their freshness and nutritional values.

⑦Packaging Device

⑦Packaging Device

The boxed Shumai are then diverted by conveyor belts to begin the automatic sealing and packaging process, ensuring high product hygiene and quality.

4

quality control

⑧Weight Inspection

⑧Weight Inspection

This machine automatically weighs the packaged products and eliminates any that are not within an acceptable range to ensure they meet product specifications.

⑨X-Ray Inspection

⑨X-Ray Inspection

The X-Ray Inspection System safely detects foreign objects, such as steel wires, plastic sheets, bone fragments, etc., to further protect your products' quality and food safety.

➉Environmental Monitoring

➉Environmental Monitoring

Combining temperature and humidity monitoring with smart management, users can customize alert thresholds. When data exceeds the set range, instant mobile notifications are sent to reduce losses and enhance management efficiency. It also provides environmental data analysis and historical reporting features, enabling a high level of facility condition monitoring. ※Limited to regional sales

Features

  • Easy Assembling and Equipment Integration
    The integrated shumai production line has various components. Based on your existing equipment, we can assist with configuring compatible feeding systems, forming machines, automatic aligning, X-Ray inspection systems, and cooking equipment to optimize your production line.
  • Ultra-high Capacity Equipment Configuration
    ANKO provides customized Integrated Shumai Production Lines, and we can also recommend preferred external equipment vendors.
  • Building Highly Automated Food Factory
    Production automation can significantly improve efficiency, shorten production cycles, and reduce required labor and costs, which can increase a food company’s market competitiveness.
  • Ensuring Food Quality and Safety
    Automated food production accurately controls each part of the process to ensure consistent product quality and meet required specifications. ANKO’s systems can also reduce artificial contamination, improve food hygiene and enhance overall food safety.
  • Gain Complete Control Over Environmental Changes
    Combining intelligent temperature and humidity monitoring with efficient management, the professional team at Fox-Tech offers comprehensive solutions. For assistance, please contact: service@fox-tech.co or visit the Fox-Tech website.
Best Selling

How Can You Scale Frozen Shumai Production to 9,000 Pieces Per Hour While Maintaining Consistent Quality?

ANKO's Integrated Shumai Production Line achieves 9,000 pieces per hour through synchronized automation of feeding, forming, and packing systems. Our equipment integration service connects your existing machinery with our high-capacity forming machines, robotic arms, and quality control systems, creating a seamless production flow that maintains precise specifications while reducing labor costs by up to 60%. Complete the inquiry form to receive a customized production capacity analysis and ROI calculation for your facility.

With 47 years of expertise serving 114+ countries, ANKO provides more than just equipment—we deliver complete production solutions including recipe optimization, food safety management guidance, and factory workflow allocation consulting. The production line features intelligent monitoring systems with customizable alert thresholds for temperature, humidity, and equipment performance, enabling real-time mobile notifications and comprehensive environmental data analysis. Our automatic feeding systems detect low material levels and activate warning mechanisms to ensure uninterrupted production, while the precision forming machines maintain consistent product specifications throughout extended production runs. The integrated quality control systems, including automatic weight inspection and X-ray detection for foreign objects such as metal fragments, plastic, and bone pieces, guarantee that every packaged product meets stringent quality standards. This complete automation solution empowers food manufacturers to enhance market competitiveness, improve operational efficiency, reduce contamination risks, and scale production capacity to meet growing market demands.