ANKO Integrated Spring Roll Production Line | Automated Manufacturing System 2700 pcs/hr

ANKO's Integrated Spring Roll Production Line delivers 2,700 pieces/hour with modular automation from wrapper making to freezing and packaging. Expandable system with X-Ray inspection ensures consistent quality for frozen food manufacturers. 47 years expertise in 114 countries.

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Integrated Spring Roll Production Line Workstation and Equipment

High-efficiency modular production system producing 2,700 spring rolls per hour with automated forming, quick freezing, packaging, and quality inspection for frozen food manufacturers

Integrated Spring Roll Production Line

Model no : SOL-SPR-T-1

ANKO's "Integrated Spring Roll Production Line" is expandable, highly automated, and performs at great production efficiency. This unique design was developed and refined from our extensive experience with automated Spring Roll production lines. Each production process has been modularized and seamlessly connected to create ultra-high production efficiency with minimal labor requirements. The result is high product quality combined with ultimate production consistency. Based on each client's specific product requirements, we can customize production lines to meet diversified specifications.

To ensure production accuracy and consistency, ANKO modularized and automatically controls eight major components in the production line, including the filling conveying, Spring Roll forming, quick freezing, packaging, weighing, and the X-Ray inspection machines. Our machines are programmed to produce standardized 10cm Spring Rolls, and ANKO can also customize Mini Spring Rolls production solutions to meet specific product requirements. Click the button below to complete the form and provide us with your specific production requirements. Click the button below to complete the form to receive more information.

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1

front-end

①Filling Feeding System
①Filling Feeding System

①Filling Feeding System

When low levels of filling in the hopper are detected, a warning mechanism will be automatically activated prompting employees to replenish the machine for uninterrupted production. The filling system has a maximum capacity of 100kg and may be adjusted to meet your production specifications.

②Batter Feeding System
②Batter Feeding System

②Batter Feeding System

The batter system includes a batter mixer and a large batter storing, cooling, and resting tank. The cooling system ensures that the batter remains in the best conditions for producing good-quality Spring Roll Wrappers and final products.

2

mid-section

③Spring Roll Machine
③Spring Roll Machine

③Spring Roll Machine

By simply pressing the start button, the production process begins from Spring Roll Wrapper making, to filling, rolling, and forming Spring Rolls at 2,700 pieces per hour.

3

back-end

④Denesting System
④Denesting System

④Denesting System

By utilizing the collaboration between the custom conveyor and the denester, the formed spring rolls are automatically placed into boxes, replacing manual packaging to save time and effort.

⑤IQF / Freezer
⑤IQF / Freezer

⑤IQF / Freezer

The quick-freezing tunnel length, and conveyor belt speed can be adjusted to ensure all products rapidly reach the optimal temperature to retain their freshness and nutritional values.

⑥Packaging Device
⑥Packaging Device

⑥Packaging Device

The boxed Spring Rolls are then diverted by conveyor belts to begin the automatic sealing and packaging process, ensuring high product hygiene and quality.

4

quality control

⑦Weight Inspection
⑦Weight Inspection

⑦Weight Inspection

This machine automatically weighs the packaged products and then eliminates any that are not within an acceptable range to ensure products meet specifications.

⑧X-Ray Inspection
⑧X-Ray Inspection

⑧X-Ray Inspection

The X-Ray Inspection System safely detects foreign objects such as steel wires, plastic sheets, bone fragments, etc., to further protect your products' quality and food safety.

⑨Environmental Monitoring
⑨Environmental Monitoring

⑨Environmental Monitoring

Combining temperature and humidity monitoring with smart management, users can customize alert thresholds. When data exceeds the set range, instant mobile notifications are sent to reduce losses and enhance management efficiency. It also provides environmental data analysis and historical reporting features, enabling a high level of facility condition monitoring. ※Limited to regional sales

Features

  • Easy Assembling and Equipment Integration
    The integrated spring roll production line has various components. Based on your existing equipment, we can assist with configuring compatible feeding systems, forming machines, automatic aligning, X-Ray inspection systems, and cooking equipment to optimize your production line.
  • Ultra-high Capacity Equipment Configuration
    ANKO provides customized Integrated Spring Roll Production Lines, and we can also recommend preferred external equipment vendors.
  • Building Highly Automated Food Factory
    Production automation can significantly improve efficiency, shorten production cycles, and reduce required labor and costs, which can increase a food company’s market competitiveness.
  • Ensuring Food Quality and Safety
    Automated food production accurately controls each part of the process to ensure consistent product quality and meet required specifications. ANKO’s systems can also reduce artificial contamination, improve food hygiene and enhance overall food safety.
  • Gain Complete Control Over Environmental Changes
    Combining intelligent temperature and humidity monitoring with efficient management, the professional team at Fox-Tech offers comprehensive solutions. For assistance, please contact: service@fox-tech.co or visit the Fox-Tech website.
Best Selling

Are Foreign Object Contamination Risks Threatening Your Brand Reputation and Market Access?

Food safety compliance is non-negotiable for chain restaurants and export-oriented frozen food suppliers. ANKO's integrated production line incorporates dual quality control systems—automated weight inspection eliminates products outside specification ranges, while advanced X-Ray inspection detects metal, plastic, bone fragments, and other foreign objects invisible to manual inspection. This automated quality assurance reduces contamination risks by over 95%, meets international food safety certifications (HACCP, FDA, EU standards), and protects your brand reputation. Request a quality control system demonstration and see how our technology safeguards your products from production to packaging.

The production line's intelligent design ensures uninterrupted operation through automated warning systems that alert operators when filling levels drop below optimal thresholds, while the integrated cooling system maintains batter at ideal temperatures for superior wrapper quality. Each modular component can be customized to accommodate specific product requirements, from standard 10cm spring rolls to mini spring roll variations, and can produce diverse products including lumpia, cheese rolls, and other wrapped foods. The system incorporates advanced quality control mechanisms including automated weight inspection to eliminate out-of-specification products and X-Ray inspection technology to detect foreign objects such as metal fragments, plastic, or bone, ensuring the highest food safety standards. With environmental monitoring capabilities providing real-time temperature and humidity data, manufacturers gain complete control over production conditions, significantly reducing contamination risks while enhancing overall product consistency, hygiene, and market competitiveness in the global frozen food industry.