ANKO Integrated Dumpling Production Line | Turnkey Solution with IQF & Quality Control

Integrated Dumpling Production Line

Model no : SOL-DPL-T-1

From processing design to final product customization, ANKO provides clients with integrated production lines and a fast track to launch their products onto the market. We offer services, including production equipment configuration and connection, factory workflow layout, recipe consultation, production capacity, and yield rate management, all customized for your product specifications and packaging design requirements. ANKO has nearly half a century of international food production experience, providing various clients with professional Integrated Dumpling Production Lines.

The nine standardized Dumpling production components are designed to meet the specifications of international food factory Dumpling production. These include dough and filling conveying, Dumpling forming, product alignment, individual quick freezing, packaging, quality control, and more. Clients can choose from various options on ANKO's machines or equipment provided by our cooperative manufacturing partners. We also offer product line expansion, modularization, and production process optimization to maximize your production capacity. Click the button below to complete the form to receive more information.

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1

front-end

①Filling Feeding System: ①Filling Feeding System
When low levels of filling in the hopper are detected, a warning mechanism will be automatically activated prompting the workers to replenish the machine for uninterrupted production. The filling system has a maximum capacity of 100kg and may be adjusted to meet your production specifications.
②Dough Feeding System: ②Dough Feeding System
When the dough-feeding machines detect insufficient dough in the hopper, the machine will automatically replenish it. This reduces the number of operators needed on-site and greatly improves work efficiency. The dough feeder has a capacity of 20L and can be adjusted according to your production requirements.

2

mid-section

③Dumpling Machine: ③Dumpling Machine
After separately loading the hoppers with premixed dough and filling, the machine has a production capacity of 10,000 Dumplings per hour.

3

back-end

④Aligning Function: ④Aligning Function
The aligning machine seamlessly paces and places the Dumplings onto the conveyor belt to enter the quick-freezing process.
⑤IQF / Freezer: ⑤IQF / Freezer
The quick-freezing tunnel length, and conveyor belt speed can be adjusted to ensure all products rapidly reach the optimal temperature to retain their freshness and nutritional values.
⑥Work Station: ⑥Work Station
Operators are responsible for packing dumplings into boxes and confirming their shape and quality.
⑦Packaging Device: ⑦Packaging Device
The boxed Dumplings are then diverted by conveyor belts to begin the automatic sealing and packaging process, ensuring high product hygiene and quality.

4

quality control

⑧Weight Inspection: ⑧Weight Inspection
This machine automatically weighs the packaged products and eliminates any that are not within an acceptable range to ensure they meet product specifications.
⑨X-Ray Inspection: ⑨X-Ray Inspection
The X-Ray Inspection System safely detects foreign objects, such as steel wires, plastic sheets, bone fragments, etc., to further protect your products' quality and food safety.
➉Environmental Monitoring: ➉Environmental Monitoring
Combining temperature and humidity monitoring with smart management, users can customize alert thresholds. When data exceeds the set range, instant mobile notifications are sent to reduce losses and enhance management efficiency. It also provides environmental data analysis and historical reporting features, enabling a high level of facility condition monitoring. ※Limited to regional sales

Features

Easy Assembling and Equipment Integration
The integrated dumpling production line has various components. Based on your existing equipment, we can assist with configuring compatible feeding systems, forming machines, automatic aligning, X-Ray inspection systems, and cooking equipment to optimize your production line.
Ultra-high Capacity Equipment Configuration
ANKO provides customized Integrated Dumpling Production Lines, and we can also recommend preferred external equipment vendors.
Building Highly Automated Food Factory
Production automation can significantly improve efficiency, shorten production cycles, and reduce required labor and costs, which can increase a food company’s market competitiveness.
Ensuring Food Quality and Safety
Automated food production accurately controls each part of the process to ensure consistent product quality and meet required specifications. ANKO’s systems can also reduce artificial contamination, improve food hygiene and enhance overall food safety.
Gain Complete Control Over Environmental Changes
Combining intelligent temperature and humidity monitoring with efficient management, the professional team at Fox-Tech offers comprehensive solutions. For assistance, please contact: service@fox-tech.co or visit the Fox-Tech website.